  1 after the first test drive on: 5/5/2014 |
 2 Preparation Remove engine 13.12.2013 |
 3 much needs to be removed first |
 4 everything must go, fuel tank, exhaust pipes, air filter, carburetor, etc. |
 5 most of it is now removed nor solve the engine mount |
 6 even the electrical disconnect and it's done |
 7 After 4 to 5 hours of work, the engine of the frame |
 8 Frame with removed engine |
 9 engine on the bench, ready to disassemble |
 10 disassemble the primary chain unit |
 11 tinkered ignition plate |
 12 disassemble the unit tax wheels |
 13 stock bushings have 0.5 mm play in the crankcase |
 14 cylinder head gasket leaking, blown |
 15 cylinder head was already taken so much that two seals were mounted |
 16 cylinder extended, butt it did last about mass |
 17 Expired camshaft bearing seats in the engine block, bushings have turned in the housing |
 18 pissed camshafts, cam elapsed |
 19 gnawed camshaft cam |
 20 Shut valve tappet |
 21 Shut valve tappet |
 22 developed crankshaft |
 23 open transmission housing |
 24 open transmission housing |
 25 gears set away |
 26 damaged needle bearing seat |
 27 defective needle bearings |
 28 all damaged 1/4 "and 5/16" unc thread in the transmission housing |
 29 gearbox gears sales strong bit worn |
 30 a little rust after all these years |
 31 provide leak were simply swept from the outside with silicone |
 32 torn 5/16 "UNC thread in housing |
 33 order so now the office work comes, broken parts, search, etc. date: 10.01.2014 |
 34 the new spare parts have arrived and are controlled, compared, date: 22.01.2014 |
 35 beginning of the restoration, crankcase surfaces are checked for flatness |
 36 Check crankcase with special test equipment (cracks) on leaks |
 37 Check crankcase with special test equipment (cracks) on leaks |
 38 crankcase sprayed with reagent, no cracks present |
 39 crankcase sprayed with reagent, no cracks present |
 40 crankcase sprayed with reagent, no cracks present |
 41 crankcase sprayed with reagent, no cracks present |
 42 cleaned crankcase, in front of the glass bead sandblasting |
 43 crankcase, left before / right after |
 44 crankcase blasted completely |
 45 crankcase, thread repair with HELICOIL and original UNC thread |
 46 crankcase, thread repair with HELICOIL and original UNC thread |
 47 crankcase center for the unscrew the bearing seat |
 48 bearing seat to drill through mass |
 49 bearing seat-fitted steel bushing |
 50 Tighten the crankcase on milling machine |
 51 Align the crankcase to drill out the camshaft bearings |
 52 Drill and fit camshaft bearings |
 53 camshaft bearing against the turn in the housing pinned |
 54 Clean the crankshaft lubricating channel at the |
 55 bearing clearance of the crankshaft and camshaft are checked and adjusted |
 56 screw connecting rods with new bearings |
 57 connecting rod bearing play is compared measured and stud ends with crankshafts |
 58 preassembled crankshaft |
 59 crankshaft, camshaft and installed tax wheels |
 60 cylinder primed ready to paint black |
 61 cylinder bores are measured, piston clearance compared |
 62 Measure the piston mass |
 63 built-in piston and piston rings |
 64 installed new cylinder |
 65 new cylinder mounted and bolt new cylinder head |
 66 cylinder head face turn |
 67 milling valve seats |
 68 built-in valve sealing rings and new valve guides |
 69 installed new valves |
 70 installed new valves |
 71 revised rocker box |
 72 mounted on the cylinder head |
 73 mounted on the cylinder head |
 74 Measure ignition timing and adjust ignition |
 75 Measure ignition timing and adjust ignition |
 76 gearbox assembling and setting |
 77 gearbox assembling and setting |
 78 gearbox assembling and setting |
 79 primary chain, alternator and clutch assemble, new clutch plates and chain |
 80 gear cover mounted |
 81 mounted primary box cover |
 82 preparation for painting the frame |
 83 painted frame |
 84 Painted Parts |
 85 framework for protecting engine installation |
 86 engine mounted device selfmade |
 87 engine bolted to the frame |
 88 all nuts and bolts are bolts dimensions in inches by new original replaced |
 89 2 new amal carb ready to install |
 90 built carburetor |
 91 eingine installed rhs |
 92 eingine installed left side |
